Steel or Aluminium is cut into rods to prepare the frame

These are temporarily assembled in a jig to be welded together

The frames are sent to the paint shop through an overhang conveyor

Primer is sprayed, followed by paint after which the frames are exposed to heat

Brand labels and stickers are placed onto the relevant parts of the bicycle

Simultaneously, on another line, battery packs undergo rigorous testing

All individual components make their way to the final assembly line

They include the frames, lights, cables, handlebars, chain, tyres, battery and motor

E-bikes are packed and prepared for shipping